Heavy-Duty Casters & Custom Solutions for Material Handling Excellence

Are you attending ProMat 2025 and in need of casters? If you are looking for industrial caster solution please connect with our caster experts and discuss how our innovative caster solutions can improve your material handling efficiency.

Why Choose Caster Concepts?

For decades, we’ve been engineering high-performance industrial casters that help manufacturers and warehouses move heavy loads with greater ease, durability, and safety. Whether you need custom-designed casters for unique applications or standard heavy-duty options, we deliver solutions that outlast and outperform.

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Our Competitive Advantage:

  • Engineered for Extreme Durability – Designed to handle the heaviest loads in manufacturing, distribution, and warehousing.
  • Custom Solutions – We tailor casters to fit your exact needs, reducing downtime and improving efficiency.
  • Ergonomic & Safety-Driven Designs – Reduce push/pull forces and lower injury risks with our advanced engineering.
  • Fast Lead Times & U.S. Manufacturing – Quality casters, made in the USA, with industry-leading turnaround times.
Meet Caster Concepts

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If you’re looking for durable, high-performance casters to improve your material handling operations, we’d love to connect. Fill out the form below, and our team will reach out to discuss your needs.

  • Minimizing Tracking and Load Problems and Reducing Wear.

    Caster Concepts helps customers overcome these application challenges with conveyor wheels designed to lower rolling resistance, handle heavy loads and provide reliable and safe operation over time.

    • Minimizing Tracking and Load Problems
    • Reducing Wear and Seized Rollers
    • Conveyor Parts To Keep Systems Rolling

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  • Enabling AGV Casters to Carry Larger Loads Longer on a Single Charge.

    Less Scrubbing and Friction Increase AGV Efficiency in both Payloads and Battery Performance

    • Reduced binding and friction create less strain on the drive train/battery
    • Casters designed to support loads from 1,500 to 250,000 lbs
    • Swivel-on-Swivel technology/independently rotating wheels for smoother movement

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  • Minimizing the Causes of Persistent Pain and Fatigue.

    Solution: Twergo’s 55% Force Reduction Means Moving Heavier Carts Without More Effort

    • Reduce the Causes of Injury to Reduce Insurance Costs
    • Reduce the Risk of Injury, Fatigue and Wear on Operators/Equipment
    • Enables Operators to Maintain Push Force Below 40 lbs. While Moving Over 2,000 lbs

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  • Conveyor Keyway and Drive Wheels.

    • Our conveyor wheels are designed to turn and roll with precision, enhancing tracking accuracy and preventing wheel failure
    • Our drive wheel material includes the highest quality polyurethane as well as other materials depending on your needs
    • With precision machining and tight tolerances, we ensure that every conveyor part we fabricate meets the highest standards of quality and durability.

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  • 97 Series Casters Help AGVs Carry Heavier Loads on a Single Charge.

    • Dual wheel bearings increase load capacity up to 20,000 lbs.
    • Even distribution of load and longer life in continuous-use applications
    • Better maneuverability helps reduce AGV battery drain

     

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  • TWERGO® Casters – The Ultimate Ergonomic Caster Wheel.

    -Dual swivel section minimizes the castering effect,
    – Enables straight-line movement for carts
    – Enhanced maneuverability and reduced push/pull force.
    -Barbell configuration achieves maximum load capacity and maximum ergonomic benefits.

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  • V for Victory: Remanufacturing failed V-rollers sees a 100% ROI.

    A major pipe manufacturer located in the southern United States was facing recurring problems with the polyurethane V-rollers used in their pipe processing operations. These rollers were failing too often, causing interruptions in the manufacturing process.

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  • Swivel on Swivel Casters

    When confronted with a pivotal challenge, a prominent exploration company found their rocket positioning compromised by the limitations of their existing drive system. The culprit? The force required to maneuver swivel casters was triggering system failures.

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  • Optimizing Cart Efficiency and Safety for Ford’s New Engine Cell.

    Three carts within a new engine cell were hard to maneuver and move. These challenges were affecting productivity and causing injury, a situation that concerned upper management.

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Let's Solve Your Material Handling Challenges.

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Let’s build a better mobility solution together!