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Heavy Duty Caster Wheels

Heavy Duty Caster Wheels: Which One is Right for Your Application?

Caster Concepts produces a large variety of heavy duty caster wheels in all sizes to meet your specific application. This includes cast iron wheels and polyurethane wheels to the user-specific v-groove wheels and flanged wheels. There are a few steps to review that can help determine which type of wheel you will need.

Step 1:  Where the wheel is being used?

High-temperature settings can have a negative effect on heavy duty caster wheels. In these conditions, steel or high temp plastic work best. If maintaining floor conditions is priority one, you will want a softer material like polyurethane. It is durable enough to handle the abuse of poor floor conditions but softer than the floor to protect it. If ergonomics are a concern, consider Twergo or balloon tread wheels with PTMEG Ergo tread polyurethane.

Urethanes are also excellent if the caster wheel is exposed to a variety of chemicals or fluids that can degrade the tire. Is the wheel being used on a track? In that case, v-groove and flanged wheels are preferred to minimize guidance and rolling effort.

Step 2: Does your wheel need to transport heavy loads?

For heavier loads, larger polyurethane wheels both protect the floors and make the cart easier to move. And to keep the overall height down, steel and Nytec wheels handle heavier loads in a smaller size.

Step 3: Are ergonomics a consideration?

Generally, harder wheels move and swivel more easily. For instance, if, after matching the floor and wheel composition you settle on, say, polyurethane, you must then evaluate the type of urethane, as this impacts ergonomics. There are various materials and durometers of heavy duty caster wheels to choose from to meet your needs.

If you said yes to both steps 2 and three, you may have to go to a dual wheel ergonomic caster, such as our Twergo® Extreme.

Step 4: Consider your bearings

When thinking about wheels, don’t forget another important consideration: your bearings. Traditional roller bearings are still important in higher temperature applications. Ball bearings are typically the better option for most applications, especially for ease of movement. Tapered bearings are best for rigorous applications that see a lot of abuse, such as shock and side loading.

Whatever your requirements, Caster Concepts has a heavy duty caster wheel for your industrial application. If you still have questions regarding the proper caster wheel choice, you can click on the learn more button on any of our caster wheels below.

Twergo Wheels

TWERGO® Wheels – The Ultimate Ergonomic Wheel

TWERGO® ergonomic wheels provide exceptional ergonomic benefits. These include a significant reduction in the initial and continuous push force required TWERGO® Wheels – The Ultimate Ergonomic Wheel



TWERGO Lite Wheels

TWERGO® Lite

The standard single wheel version of our extraordinary TWERGO® wheels utilizes the same patented face design to reduce initial and TWERGO® Lite



Single Flanged Caster Wheels

Single Flanged Caster Wheels

The Single flanged caster wheels is designed to operate on steel tracks to minimize guidance and rolling effort. These wheels Single Flanged Caster Wheels



heavy duty Pneumatic tires and casters Wheels

Shock-Absorbing Pneumatic Tires and Wheels for Smooth Transport

Pneumatic caster wheels or pneumatic tires offer the highest cushioning and shock-absorbing capabilities without moving to a more expensive spring Shock-Absorbing Pneumatic Tires and Wheels for Smooth Transport



Round tread wheels

Round Tread Wheels

The rounded design of this wheel reduces the footprint of polyurethane in contact with the floor. This results in less Round Tread Wheels



heavy duty polyurethane wheels

Polyurethane Wheels | High Load Capacity

Cast iron wheels with polyurethane are the most common type used in industrial caster applications. They offer extreme durability and Polyurethane Wheels | High Load Capacity



Phenolic Resin Caster Wheels

Phenolic Caster Wheels | Resin-Built Strength for Heavy Duty Use

Phenolic resin caster wheels are constructed from resin and macerated canvas, offering unparalleled durability and resistance to oil and chemicals. Phenolic Caster Wheels | Resin-Built Strength for Heavy Duty Use




NyTec-MD Wheels | High-Capacity & Quiet, Floor-Safe Solution

NyTec-MD wheels is a nylon-filled material that results in a high-load capacity floor protective wheel. Wheel capacities approach those of NyTec-MD Wheels | High-Capacity & Quiet, Floor-Safe Solution



keyway drive wheels

Keyway Drive Wheels | Conveyor Wheels for Power Transmission

Keyway drive wheels or conveyor wheels are used in various power transmission applications and involve securing a wheel to a Keyway Drive Wheels | Conveyor Wheels for Power Transmission



V groove wheels

Heavy Duty V Groove Wheels | Tracked Precision and Rugged Use

V groove caster wheels aren’t your average wheels. Built for controlled, effortless movement, these industrial champs are designed to run Heavy Duty V Groove Wheels | Tracked Precision and Rugged Use



Heavy Duty Mold On Rubber Caster Wheels

Heavy Duty Mold On Rubber Caster Wheels

Caster Concepts offers the highest quality domestic mold on rubber caster wheels. Our heavy duty rubber wheels consist of a Heavy Duty Mold On Rubber Caster Wheels



Ductile Iron Caster Wheels

Heavy Duty Ductile Iron Caster wheels

Ductile iron caster wheels feature many of the same characteristics of cast iron; however, the ductile iron caster wheels has Heavy Duty Ductile Iron Caster wheels



Heavy Duty Cast Iron Caster Wheels

Heavy Duty Cast Iron Caster Wheels

Caster Concepts offers an unrivaled selection of cast iron caster wheels designed to meet the most demanding material handling needs. Heavy Duty Cast Iron Caster Wheels



Forged Steel Caster Wheels

Forged Steel

Forged steel caster wheels are hot forged from high carbon steel billets heated to 2,400 degrees Fahrenheit and then repeatedly Forged Steel



Dual Flanged and U-Groove Wheels

Dual Flanged and U-Groove Wheels

In industries where precision and smooth operation are paramount, our Dual Flanged or U-Groove Wheel offers a reliable solution for Dual Flanged and U-Groove Wheels



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