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Conveyor Belt Problems and Solutions

Common conveyor belt problems can cause issues ranging from lost production to damaged products and injured employees.

Caster Concepts helps customers overcome these application challenges with conveyor wheels designed to lower rolling resistance, handle heavy loads and provide reliable and safe operation over time.

Minimizing Tracking and Load Problems

Tracking issues are a common problem in conveyor systems, and with conveyor wheels and rollers in continual contact with conveyor belts and other load surfaces, issues can arise. Caster Concepts’ conveyor wheels are designed to turn and roll with precision to track better as well as handle higher loads to prevent wheel failure.

Reducing Wear and Seized Rollers

Wheel wear from uneven loading or material buildup can cause undo friction in a conveyor wheel, quickly leading to damage. It may even cause a roller to seize, compounding the problem even more.

With years of experience dealing with conveyor applications, our sales reps can help diagnose the problems that lead to caster failure. Our responsibility is to fix the problem and provide a permanent solution, not simply provide a replacement part with the possibility of the caster failing again.

Our conveyor casters offer a lower coefficient of friction to help reduce the chance of deformation from heat buildup and are durable to handle the demands of constant use.

Keeping Systems Rolling

Caster Concepts fabricates conveyor parts for a wide variety of applications. We ensure every part we make is machined with extreme precision and tight tolerances. We have built replacement rollers, tracks, sprockets, bulk material conveyor parts and sub-assemblies for custom conveyors in the automotive, food processing, construction, and many other industries.

Success Stories

Popular Solutions


Polyurethane Wheels

Polyurethane on Cast Iron is the most common type of wheel used in industrial caster applications, offering extreme durability and ... Conveyor Rollers and Wheels


Keyway drive wheels are used in various power transmission applications and involve securing a wheel to a shaft. The keyways ... Conveyor Rollers and Wheels

V-Groove casters


V-groove wheels are constructed of premium G-3000 gray iron castings or hot forged C-1030 steel. The 90 degree grooves are ... Conveyor Rollers and Wheels

55 Series Caster

55 Series – 1,000 Lbs. Max Capacity – 4 x 5 Top Plate – Maintenance Free

Swivel Section: Sealed precision ball bearing (2.83 inch OD) with hardened raceways and neoprene seals is the foundation of the caster ... Conveyor Rollers and Wheels

57 Series Caster

57 Series Casters – 1,500 Lbs Max Capacity – 4.5 x 6.25 Top Plate – Maintenance Free

Swivel Section: Sealed precision ball bearing (3.50 inch OD) with hardened raceways and neoprene seals. Legs: ¼ inch x 2 inch laser ... Conveyor Rollers and Wheels