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Boat and Leisure Vehicle

Heavy Duty Caster Wheels for Boat Manufacturing

Manufacturers of marine and leisure vehicles have relied on Caster Concepts for help in improving safety, increasing productivity and solving unique challenges that arise during the production process. In addition to a full catalog of products, we offer innovative custom solutions for those extremely difficult applications. One such challenge led to the development of our Conversion Drive Caster, the load weight and length of carts used in the assembly process of large boats posed a great challenge for the operators, safety was a primary concern.

In addition to a full line of industrial casters offering a wide range of benefits from ergonomics to extreme weight capacities, we also offer custom engineered casters that are designed and built specifically for the challenges of each unique application. Those challenges can be anything from weight capacity, height restrictions, push force limitations, resistance to chemicals, heat or moisture, protection of the load being transported or any other challenge encountered in the manufacturing process. If you still haven’t found what you are looking for, take a look at our custom CAD Configurator or get in contact with our engineers.

Modern Suspension

Our Modern Suspension line of casters offers a completely aluminum line of casters that are 
shock absorbing and resist corrosion. Our aluminum caster line is available in a wide range of 
sizes and weight capacities. The dual wheel models offer independent suspension, making them 
ideal for applications that encounter ramps, uneven flooring, gravel, and rough flooring.

  • Aluminum Max Capacity: 6,500 lbs
  • Steel Max Capacity: 25,000 lbs

Pneumatic and Semi-Pneumatic Wheels

A great choice for outdoor use, especially on rough uneven surface including gravel, cracked
cement, thresholds, and other surface environments. The pneumatic tires cushion the load
and roll over obstructions with ease

  • Tires available in hardened solid wheels or air pressured tires
  • Ideal for outdoor use and various environments
  • Max Capacity: 7,260 lbs


Significant reduction in initial and continuous push force make this caster the ultimate ergonomic
caster. TWERGO® unique tread thickness minimizes friction and eliminates scrubbing and sliding 
when turning, while providing the impact resistance of normal wheels. 

  • Reduce initial and continuous push force by 25%
  • Designed to last longer with aluminum cores that won’t rust or corrode
  • Minimizes scrubbing and dispels debris.
  • Max Capacity: 4,200 lbs

Heavy Duty Casters 2,000 – 50,000lb Max Capacity

Heavy Duty Casters are manufactured to withstand abusive applications. The heat treated raceways are
designed to prevent brinelling of the raceways. The laser cut formed legs provide additional strength
when side loading or skidding is prevalent in the application. The exceptional strength makes it an ideal
choice for rugged jobs.

  • Wide selection available
  • Custom engineered casters available for unique applications
  • Aluminum casters or Zinc plated metal to reduce risk of corrosion
  • Numerous wheel options from poly to rubber to steel and more

Bow Rollers

At Conveyor Concepts, we offer a wide variety of custom polyurethane V-rollers.  Our top of the line
equipment and industry leading engineers give us the capabilities to formulate the exact polyurethane
needed for your application and machine our parts to the most exact tolerances.

  • Custom Sizes available from 4 inch to 24 inch
  • Custom machining capabilities for brackets and shafts
  • Various Polyurethane formulations available

Drive Caster™

Learn More

Drive Caster™

The Drive Caster™ is designed to move tons easily and efficiently, while offering the flexibility to
integrate into a variety of applications, above and beyond industrial carts and racks. This motor driven
caster, is powered by a 1/4hp or 1/2hp electric motor, that can move up to 5,000lbs total weight per caster.

  • The industry’s first motor powered industrial caster
  • Can easily be integrated into most carts, racks and carriers
  • Great for heavy load applications

Conversion Drive Caster

The Conversion Drive Caster converts your existing material handling carts into Motor Powered Carts, 
quickly and easily. Simply remove one swivel caster and bolt in the Conversion Drive Caster and away
you go. Can be used in almost any setting where a manually pushed cart was previously used to move
loads up to 5,000lbs.

  • Convert existing carts into powered carts
  • Fully integrated solution
  • Virtually eliminate risk of overexertion injuries
  • Reduce operators needed to move heavy loads.


Case Studies and Testimonials

Our case studies page features many stories from our customers about how we went beyond standard and 
crafted the perfect caster for their unique applications. 

Come see how our conversion drive caster helped one of the largest boat and yacht manufacturers increase productivity.

Take a look at how our custom heavy duty casters helped turn dream yachts into reality.

Custom Casters

Unique challenges require custom solutions, solutions that are built to exact specifications. Our flexible
manufacturing process enables us to build the exact caster for your needs. If you don’t find the exact caster
for your needs, take a look at our custom CAD configurator, or contact us and we will design and build the exact caster for your needs.

  • All of our casters are built-to-order and to exact specifications. 
  • We don’t follow the cookie-cutter manufacturing system used by other caster manufacturers
  • We offer engineering design services as well as our custom configurator.
  • Design custom CAD models that can easily be integrated into your models.
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