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Moving Extremely Heavy Loads Safely and Efficiently: Expert Insights from Caster Concepts.

Reading Time: 4 minutes.

At Caster Concepts, we receive frequent inquiries from industries and manufacturers about moving exceptionally heavy loads. These typically range from 20,000 to 100,000 pounds. Safely and efficiently handling these loads requires expert solutions tailored to specific conditions.

Below, we address some common questions and considerations when selecting the right caster solutions for your application.

1. What Type of Wheels Should I Use?

Choosing the right wheel starts with understanding your application’s environment and requirements. Here are some guidelines:

For Indoor/Outdoor Applications on Smooth Surfaces

92A HPPT Polyurethane Tread for high speeds

92A HPPT Polyurethane Tread

When Height Is a Constraint

For Rough Floors or Outdoor Use

2. What Bearings Are Best for Heavy-Duty Applications?

The wheel’s bearing is critical for supporting load and maneuverability.

Options for Bearings

Sealed Ball Bearings Tapered Roller Bearings Straight Roller Bearings
Precision Tapered Bearing Straight Roller Bearing

While these are our go-to bearings, they do require the user to maintain them by greasing on a set interval and checking for side-to-side play at least once per year. However, with proper care, tapered bearings can last years, even in harsh conditions.

3. What Type of Swivel Section Should I Use?

Swivel sections are essential for maneuverability and load management. Each type offers distinct benefits:

Kingpin-Style Casters

Kingpinless Design

Maintenance-Free Swivel Sections

4. What Additional Options Are Available for Heavy-Duty Casters?

To enhance safety and efficiency, consider these customizable options:

Why Choose Caster Concepts for Heavy Loads?

Our team at Caster Concepts specializes in delivering innovative solutions for the heaviest and most challenging applications. From custom-engineered casters to maintenance-free designs, we’re here to ensure your operations move smoothly, safely, and efficiently.

Ready to get started? Contact us today to find the perfect caster for your heavy-load needs.

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