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Manufacturing and Engineering Capabilities
Caster Concepts Inc. |
The Machine Center |
Reaction Industries |
Fabricating Concepts |
CasterShoX, LLC |
Triple E, LLC
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Precision Machining
- Turning
- 9 CNC lathes with ability to turn up to 22"
- Daewoo 12 L-B
- Daewoo 250
- Daewoo 250 MS (live tooling and bar feeding)
- Daewoo 8S
- Daewoo 200C
- Haas SL 20 (bar feeding)
- Haas SL 20 (30hp and 5,000 rpms)
- Mazak QT 10
- Murata MR12
- 2 CNC twin spindle machine for high production machining
- Daewoo 200 2SP
- Daewoo 250 2SP
- 3 engine lathes for short run prototype and shafts up to 100"
- Off line programming with Gibbs Cam software
- Automatic Screw Machines
- Acme 2 5/8"
- Acme 2"
- Acme 1 5/8" (2)
- Acme 1"
- Acme 3/4"
- Acme 9/16" (2)
- Milling
- 4 CNC mills for short run or production milling
- Daewoo Mynx 500
- Haas VF-5 (4th axis)
- Haas VF-2 (4th axis)
- Haas VF-1 (4th axis)
- Haas TM-1 (4th axis)
- 1 DMV 400 turn table mill for high production milling/drilling
- 6 knee mills for tool room work
- Off line programming with Gibbs Cam software
- Surface Griding
- Chevalier 6X18 table
- Splitback 6X18 table
- ID Grinding up to 8
- OD Grinding up to 10"
- Rotary Grinding
- Centerless Grinding
- Surface Grinding 18"X72"
- Broaching
- Drilling
- Solberga 3 HP power feed heavy duty drill Press
- Boring Mill-Devileg
Surface Cleaning/Preparation
- Bronco 6.5 cu ft blaster
- Bronco 3.5 cu ft blaster
- Hot parts washing
Fabricating
- Laser Cutting
- 2-Amada FO3015NT laser with 5X10 shuttle table, continuous 4000 watt cutting, Metamation software driven
- Steel to 1.125"
- Aluminum to 0.375"
- Stainless to 0.5"
- Call for other cutting capabilities
- Forming
- Amada 240 ton brake press
- 8 axis back gauging
- 14 foot bed
- Short or long run capabilities
- Welding
- 4 Lincoln PowerWave Pulse welders (Mig)
- 1 Lincoln Precision Tig 375
- 1 multiple cell Fanuc 100i Robot powered by a Lincoln PowerWave welder
- Cutting
- Amada 350W automatic band saw
Polyurethane Processing
- Meter mixing capabilities for MDI and TDI material
- Standard durometer of 70A/85A/95A/70D
- Ability to pour varying durometers to meet specifications
- Bonding expertise of polyurethane to metal
- Batch capabilities for a variety of materials and for R&D
- Special and Custom mold designs
Engineering and Product Development
- Four Degreed Mechanical Engineers
- One Degreed Polymer Materials Engineer
- Full time SolidWorks/CAD technician.
- SolidWorks platform
- AutoCAD capabilities
- Gauging and fixturing capabilities from design to development
Tool Room Capabilities
- Broach machine building
- Broach fixturing
- Automation Integration
- Broach cutter development and manufacture
- Prototype development and build
Inspection and Quality Control
- CMM-Sheffield RS50 Cordax DDC with Open DIIMS software
- Comparator
- Profilometer
- ISO 9001-2000 certified
- Rockwell hardness testing
- Full SPC documentation on production runs
Testing
- Wheel endurance and fatigue analysis on drum testing machine with 24/7 monitoring using multiple sensor feedbacks
- Bond and peel testing and qualification using custom designed, 20,000lb max, pull testing machine.
- Dynamic and static performance evaluation of shock absorption wheel products.
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