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OUR CAPABILITIES

Consider this family of businesses when you have outsourcing opportunities. All companies are certified by ISO 9001-2008 standards and capable of meeting your needs – on time – on demand – on budget. Let us go beyond standard for you.

Precision Machining

  • Turning
    • CNC lathes (9) with ability to turn up to 22 inch.
      • Daewoo 12 L-B
      • Daewoo 250
      • Daewoo 250 MS (live tooling and bar feeding)
      • Daewoo 8S
      • Daewoo 200C
      • Haas SL 20 (bar feeding)
      • Haas SL 20 (30hp and 5,000 rpms)
      • Mazak QT 10
      • Murata MR12
    • CNC twin spindle machines (2)  for high production machining
      • Daewoo 200 2SP
      • Daewoo 250 2SP
    • Engine lathes (3) for short run prototype and shafts up to 100 inches
    • Offline programming with GibbsCam software
  • Automatic Screw Machines
    • Acme 2-5/8 inch.
    • Acme 2 inch.
    • Acme 1-5/8 inch. (2)
    • Acme 1 inch.
    • Acme 3/4 inch.
    • Acme 9/16 inch. (2)
  • Milling
    • CNC mills (4) for short run or production milling
      • Daewoo Mynx 500
      • Haas VF-5 (4th axis)
      • Haas VF-2 (4th axis)
      • Haas VF-1 (4th axis)
      • Haas TM-1 (4th axis)
    • DMV 400 turn table mill for high production milling/drilling
    • Knee mills (6) for tool room work
    • Offline programming with GibbsCam software
  • Surface Grinding
    • Chevalier 6×18 inch. table
    • Splitback 6×18 inch. table
  • ID Grinding up to 8 inch.
  • OD Grinding up to 10 inch.
  • Rotary grinding
  • Centerless grinding
  • Surface grinding 18×72 inch.
  • Broaching
    • 24 inch. (2)
    • 48 inch. (3)
    • 72 inch.
  • Drilling
    • Solberga 3HP power feed heavy duty drill press
  • Boring Mill-Devileg
automated-vehicle-by-caster-concepts

Automated guided vehicle by Conceptual Innovations, a division of Caster Concepts

Surface Cleaning/Preparation

  • Bronco 6.5 cu. ft. blaster
  • Bronco 3.5 cu. ft. blaster
  • Hot parts washing

Fabricating

  • Laser Cutting
    • 2-Amada FO3015NT laser with 5×10 inch. shuttle table, continuous 4000 watt cutting, Metamation software driven
      • Steel to 1.125 inch.
      • Aluminum to 0.375 inch.
      • Stainless to 0.5 inch.
      • Call for other cutting capabilities
  • Forming
    • Amada 240 ton brake press
    • 8 axis back gauging
    • 14 foot bed
    • Short or long run capabilities
  • Welding
    • Lincoln PowerWave Pulse welders (4)(Mig)
    • Lincoln Precision TIG 375
    • Multiple cell Fanuc Robot powered by Lincoln PowerWave welder
  • Cutting
    • Amada 350W automatic band saw

Polyurethane Processing

  • Meter mixing capabilities for MDI and TDI material
  • Standard durometer of 70A/85A/95A/70D
  • Ability to pour varying durometers to meet specifications
  • Bonding expertise of polyurethane to metal
  • Batch capabilities for a variety of materials and for R&D
  • Special and custom mold designs

Engineering and Product Development

  • Degreed mechanical engineers (4)
  • Degreed polymer materials engineer
  • Full time SolidWorks/CAD technician.
  • SolidWorks
  • AutoCAD
  • Gauging and fixturing capabilities from design to development

Tool Room Capabilities

  • Broach machine building
    • Broach fixturing
    • Automation integration
  • Broach cutter development and manufacture
  • Prototype development and build

Inspection and Quality Control

  • CMM-Sheffield RS50 Cordax DDC with Open DIIMS software
  • Comparator
  • Profilometer
  • ISO 9001-2000 certified
  • Rockwell hardness testing
  • Full SPC documentation on production runs

Testing

  • Wheel endurance and fatigue analysis on drum testing machine with 24/7 monitoring using multiple sensor feedbacks
  • Bond and peel testing and qualification using custom designed, 20,000 lbs. max, pull testing machine.
  • Dynamic and static performance evaluation of shock absorption wheel products.

Caster Concepts
http://www.casterconcepts.com
517-629-8838 (phone)
800-800-0036 (fax)

Fabricating Concepts
www.fabricatingconcepts.com
517-629-8838 (phone)
800-800-0036 (fax)

Conceptual Innovations
www.conceptual-innovations.com
517-629-8838 (phone)
800-800-0036 (fax)

The Machine Center
www.themachinecenter.com
517-629-8838 (phone)
800-800-0036 (fax)

Reaction Industries
http://reactionindustries.com/
517-629-8838 (phone)
800-800-0036 (fax)

Triple E Manufacturing
www.tripleellc.com
517-629-8838 (phone)
800-800-0036 (fax)

LARCASTER
www.larcaster.com
517-629-8838 (phone)
800-800-0036 (fax)

Conveyor Concepts
www.conveyor-concepts.com
517-629-8838 (phone)
800-800-0036 (fax)

 

For further information or a quote please contact us at customercentral@casterconcepts.com or call 517-629-8838

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